How Much Does It Cost to Install Long Tube Headers?

If you’re a car enthusiast or someone who wants to improve the performance of your vehicle, you may have come across the term “long tube headers.” Long tube headers are aftermarket exhaust components that can significantly enhance the power and sound of a car’s engine. However, you may be wondering how much it costs to install long tube headers and whether it’s worth the investment.

In this article, we will explore the factors affecting the cost of installing long tube headers, the benefits they offer, and tips for choosing the right ones for your vehicle.

What is Long Tube Headers

Long tube headers are part of a car’s exhaust system and are designed to replace the stock exhaust manifolds. They are typically made of stainless steel and feature longer and larger diameter tubes compared to stock manifolds, allowing for better exhaust flow and increased horsepower.

Long tube headers are commonly used in high-performance and racing applications as they can significantly improve a car’s performance by increasing horsepower, torque, and throttle response. They also provide a deeper and more aggressive exhaust note, which many car enthusiasts find appealing.

Benefits of Installing Long Tube Headers

The installation of long tube headers can offer several benefits to your vehicle’s performance. Here are some of the advantages of installing long tube headers:

  • Increased Horsepower and Torque: Long tube headers allow for better exhaust flow, which can result in increased horsepower and torque. The improved scavenging effect helps the engine breathe better, leading to improved performance and power gains.
  • Enhanced Throttle Response: Long tube headers can improve the throttle response of your vehicle by reducing backpressure and improving exhaust flow. This can result in a more responsive and lively driving experience.
  • Improved Fuel Efficiency: Long tube headers can potentially enhance the fuel efficiency of your vehicle by optimizing the exhaust flow and reducing backpressure. This can result in better combustion and improved fuel economy.
  • Enhanced Sound and Aesthetics: Long tube headers can provide a deeper and more aggressive exhaust note, which many car enthusiasts find appealing. They can also improve the aesthetics of your vehicle by replacing the stock exhaust manifolds with their sleek design.
  • Potential for Customization: Long tube headers are available in a wide range of designs and materials, allowing for customization to suit your specific vehicle and performance requirements.

Factors Affecting the Cost of Installing Long Tube Headers

The cost of installing long tube headers can vary depending on several factors. Here are some of the main factors that can affect the overall cost:

  • Vehicle Make and Model: The make and model of your vehicle can impact the cost of installing long tube headers. Some vehicles may require more labor-intensive installation due to their design, which can increase the overall cost.
  • Material and Brand: Long tube headers are available in various materials, such as stainless steel, ceramic-coated, and titanium, each with its own cost. The brand of long tube headers can also affect the cost, with more reputable and premium brands typically commanding higher prices.
  • Labor Costs: The cost of labor can vary depending on the location and the expertise of the mechanic or shop you choose for the installation. Labor costs can be higher in urban areas or specialized performance shops, and experienced mechanics may charge higher rates for their expertise.
  • Additional Parts and Accessories: Depending on your vehicle and the type of long tube headers you choose, there may be additional parts or accessories required for the installation. For example, gaskets, bolts, and other hardware may need to be purchased separately, adding to the overall cost.
  • Customization and Modifications: If you opt for customized long tube headers or require additional modifications to your vehicle’s exhaust system to accommodate the headers, such as rerouting or welding, it can increase the overall cost of installation.
  • Quality of Long Tube Headers: The quality of the long tube headers you choose can also affect the cost. Higher-quality materials, coatings, and construction can result in higher prices but may also offer better performance and durability in the long run.

How Much Does It Cost to Install Long Tube Headers?

The cost of installing long tube headers can vary widely depending on the factors mentioned above. However, as a rough estimate, the cost of installing long tube headers for a typical vehicle can range from $500 to $2000 or more. This cost includes the price of the long tube headers, labor costs, and any additional parts or accessories required for installation.

It’s essential to note that the actual cost may vary significantly depending on the specific make and model of your vehicle, your location, the brand and quality of the long tube headers, and the labor rates of the mechanic or shop you choose.

Tips for Choosing Long Tube Headers

When selecting long tube headers for your vehicle, it’s crucial to consider a few tips to ensure you make the right choice:

  • Research and Compare: Do your research and compare different brands, materials, and designs of long tube headers. Look for reviews and feedback from other car enthusiasts or professionals to determine the best options for your specific vehicle and performance goals.
  • Quality and Durability: Invest in long tube headers made from high-quality materials, such as stainless steel or ceramic-coated, to ensure durability and longevity. Cheap or low-quality headers may save you money upfront but can result in poor performance and frequent replacements in the long run.
  • Consider Your Performance Goals: Long tube headers come in various designs and sizes, each offering different performance gains. Consider your performance goals, such as increased horsepower, torque, or improved sound, and choose headers that align with those objectives.
  • Consult with Professionals: If you’re not familiar with long tube headers or exhaust systems, consult with a professional mechanic or performance shop for expert advice. They can help you choose the right headers for your vehicle and provide recommendations based on your specific requirements and budget.
  • Installation Expertise: Long tube headers installation can be complex and requires expertise. Choose a reputable and experienced mechanic or shop with a track record of installing headers to ensure proper installation and optimal performance.

Installation Process of Long Tube Headers

The installation process of long tube headers typically involves several steps, including:

  • Preparation: The vehicle’s engine and exhaust system need to be cooled down, and safety precautions, such as wearing gloves and eye protection, should be taken. The old exhaust manifolds are removed, and the engine bay is prepared for the installation of long tube headers.
  • Fitment and Alignment: The long tube headers are test-fitted and aligned with the engine and exhaust ports to ensure a proper fit. This step may require adjustments and modifications to ensure a perfect fitment.
  • Welding or Bolting: Depending on the type of long tube headers and the design of your vehicle, they may need to be welded or bolted into place. If welding is required, a professional welder will need to perform this step to ensure proper and secure installation. If bolted, the headers will be tightened to the manufacturer’s specifications.
  • Reinstallation of Other Components: After the long tube headers are installed, other components such as O2 sensors, heat shields, and exhaust pipes may need to be reinstalled or modified to fit with the new headers.
  • Testing and Adjustments: Once the long tube headers are fully installed, the vehicle will need to be tested for any leaks or performance issues. Adjustments may need to be made to optimize the headers’ performance, such as tuning the engine or modifying the exhaust system.
  • Clean-up and Final Inspection: After the installation is complete, the work area should be cleaned up, and a final inspection should be conducted to ensure that everything is in place, secure, and functioning correctly.


Q: Are long tube headers worth the cost?

A: Yes, long tube headers can significantly improve a vehicle’s performance and exhaust sound, making them worth the investment for car enthusiasts.

Q: Should I replace exhaust manifold gaskets when installing long tube headers?

A: It’s generally recommended to replace exhaust manifold gaskets during long tube header installation to ensure a proper seal and prevent leaks for optimal results.

Q: Are long tube headers legal?

A: Long tube headers are legal for off-road or racing use only, as they may not comply with emissions regulations in some areas. It’s important to check local laws and regulations before installing long tube headers on your vehicle.

Q: How long does long tube header installation take?

A: The installation time for long tube headers can vary depending on the vehicle and the complexity of the installation. On average, it can take several hours to a full day or more for a professional installation.

Q: Do long tube headers require any maintenance?

A: Long tube headers generally do not require specific maintenance, but it’s important to regularly inspect and tighten bolts, check for leaks, and ensure proper alignment for optimal performance.


Installing long tube headers can be a worthwhile investment for car enthusiasts seeking to improve their vehicle’s performance and exhaust sound. However, it’s not only important to know¬†how much does it cost to install long tube headers, but also you have to consider the overall cost of installation, including the price of the headers, labor costs, additional parts, customization, and modifications.

Researching and choosing reputable headers that are compatible with your vehicle, consulting with professionals, and ensuring proper installation are essential steps to ensure optimal results. With the right headers and professional installation, you can enjoy the benefits of improved performance and a more aggressive exhaust note from your vehicle’s exhaust system.

Leave a Comment